The challenge
The restoration and expansion of the over 100-year-old sewer system in Pforzheim required a system that would minimize disruption to the sensitive inner city area.
The restoration and expansion of the over 100-year-old sewer system in Pforzheim required a system that would minimize disruption to the sensitive inner city area.
Arcadis developed a concept around the rarely deployed solution of an air cushion inverted siphon. Now the longest siphon of its kind in Europe, the solution passes under the Enz and Nagold rivers.
For operator ESP, the air cushion inverted siphon has proven to be a reliable and cost-effective choice. After five years of close monitoring, the system will now need to be decommissioned just once every five years.
The city of Pforzheim in north Baden-Württemberg is home to just under 130,000 people. An extensive program of restoration and construction work on the city's sewer system commenced in 2010. The majority of the work required to restore the system—which had been in operation for over 100 years—needed to be completed right at the heart of the city. Disruption in this sensitive area needed to be kept to an absolute minimum throughout the work.
The complete restoration concept developed by Arcadis included the installation of a 480-meter-long air cushion inverted siphon under the Enz and Nagold rivers. Air cushion inverted siphons are a relatively new technology and are challenging to install, as they need to be buried below ground. Between 2010 and 2013, the latest and, to date, the longest air cushion inverted siphon of the nine in use across Europe was installed in Pforzheim. Since then, the siphon has performed with exceptional reliability in the demanding environment of the sewage system.
The water treatment plant in the city of Pforzheim, at the edge of the Black Forest, is equipped with cutting-edge technology. The previous sewer system—constructed over 100 years ago—has been replaced by ultra-modern infrastructure. The air cushion inverted siphon is keeping the system running smoothly with very little maintenance.